Expert Hydraulic Cylinder Rod Remanufacturing Services

We remanufacture rods from virtually all equipment types including excavators, bulldozers, loaders, agricultural machinery, forklifts, industrial presses, and mobile equipment. Our capabilities cover standard carbon steel rods, stainless steel rods, and specialty alloy rods in sizes from 1 inch to over 12 inches in diameter. We handle rods from Caterpillar, Komatsu, John Deere, Case, Hitachi, and thousands of other manufacturers across construction, agriculture, industrial, and specialty equipment applications.

Standard rod remanufacturing turnaround is typically 5-10 business days from receipt to shipment, depending on the extent of damage and current workload. This includes initial inspection, surface preparation, machining, chrome plating, final grinding, and quality testing. For critical applications experiencing equipment downtime, we offer expedited emergency services that can reduce turnaround to 2-3 business days. Complex repairs requiring extensive straightening or custom machining may require additional time for proper restoration.

Remanufacturing hydraulic cylinder rods typically costs 40-60% less than purchasing new OEM replacement rods, with even greater savings on large-diameter or specialty rods. The exact cost depends on rod diameter, length, extent of damage, and whether chrome plating is required. Many obsolete or hard-to-find rods simply aren't available new, making remanufacturing the only viable option. We provide free quotes after inspecting your rod to assess the scope of work required and confirm remanufacturing feasibility.

All remanufactured hydraulic cylinder rods are backed by our comprehensive 1-year warranty covering materials, workmanship, and performance. This warranty ensures the chrome plating adheres properly, dimensional tolerances remain accurate, and the rod performs to OEM specifications throughout the warranty period. We also offer a full money-back guarantee if you're not completely satisfied with the quality of our remanufacturing work. Our warranty demonstrates confidence in our precision processes and quality control standards.

Most bent, scored, or pitted rods can be successfully remanufactured if the base metal integrity remains sound. We use precision hydraulic straightening presses and laser alignment technology to correct bends and bows, then machine away surface damage during the grinding process. Severely scored rods may require building up material through welding before machining and chrome plating. However, rods with cracks, severe corrosion, or structural damage to the base metal may not be viable candidates for remanufacturing and would require replacement.

Yes, we specialize in remanufacturing rods for obsolete and discontinued equipment where replacement parts are no longer available from the original manufacturer. Our extensive experience across thousands of equipment brands enables us to restore rods to original specifications even when OEM documentation is limited. We maintain reference databases for dimensional tolerances and plating specifications across numerous obsolete equipment lines, making us a preferred solution for keeping older but serviceable equipment operational.

We provide industrial hard chrome plating in thicknesses from 0.001" to 0.020" depending on application requirements and original manufacturer specifications. Our controlled plating process achieves hardness ratings of 68-72 Rockwell C for superior wear resistance. Surface finishes range from 8 to 32 micro-inches Ra depending on the seal type and operating conditions. We match the original OEM surface finish specifications to ensure proper seal performance, minimize friction, and maximize service life.

Before shipping, remove the rod from the cylinder assembly and clean off excess hydraulic fluid and debris. Protect threads by wrapping them with heavy tape or installing thread protectors if available. Package the rod in sturdy cardboard or wood crating with adequate padding to prevent damage during transit. Include any documentation about the equipment make, model, and cylinder specifications. Contact us at 800-361-0028 or sales@htsrepair.com for shipping instructions and to receive a prepaid shipping label for larger rods.